Kurui Smart 20S 72V 200A BMS Manufacturer for Electric Forklifts LiFePO4 & Ternary Batteries
This Kurui Smart BMS supports 16S/20S/24S battery packs, is compatible with 48V/64V/72V systems, and provides high current output options of 100A/200A. It features intelligent monitoring, balancing management, CAN/RS485 communication, and multiple protection functions to ensure safe and efficient battery operation, making it very suitable for electric forklift lithium battery power systems.
| Parameter | Specification |
|---|---|
| Battery Type | LiFePO4 Battery/Lithium-ion |
| Battery Series | 16S/20S/24S |
| Operating Voltage Range | 48V/64V/72V |
| Continuous Current | 100A/200A |
| Charging Method | Same Port |
| Temperature Detection | 4 Channels |
| Balanced Approach | Passive Balancing |
| Self-Discharge | <100uA |
| Operating Current | ≤30mA |
| Communication | RS485，CAN，Bluetooth，4G，Serial port |
| Size | 134.74*66*15.68（mm） |
| Basic Function | Special Handle Software Remote Control OTA Bluetooth Current Integration Power on Wake-up Load Detection |
| Optional Functions | CAN，RS485 |
Seamless support for PC software, Bluetooth, and mobile APP monitoring (optional)
Advanced algorithms deliver precise battery state detection for reliable performance
Comprehensive safeguards against over-voltage, over-current, over-discharge, over-temperature, under-voltage, under-temperature, and short circuits
Fully configurable software parameters tailored to your application needs
Optional GPS integration and display screen support for smarter management
Optimized for NCM, LiFePO4, sodium-ion, and other advanced chemistries
BMS Customization Processes
Requirement Communication
（1）Customer Request: Battery specifications, application, communication protocol, functional needs.
（2）Manufacturer Evaluation: Identify whether the demand fits a standard BMS model or requires custom development.
（3）Quotation & Proposal: Provide datasheet, technical solution, lead time, and quotation.
Design & Sample Development
Standard BMS: Recommend existing models, prepare samples for customer testing.
Custom BMS:
（1）Circuit Design.
（2）Firmware Development.
（3）Structure/ID Design
Sample Testing: Deliver prototypes for customer evaluation
Pilot Run & Validation
Internal Testing: Functional testing, aging test, and reliability test.
Customer Validation: End-use testing in battery packs/vehicles/equipment.
Iteration: Adjust design based on customer feedback.
Mass Production & Quality Control
Material Preparation: Key components.
Production Process: SMT → DIP → Soldering → Assembly → Testing.
QC Process: 100% functional test, communication test, aging test.
Certification: CE, UL, UN38.3, or others as required by the customer.
Delivery & After-Sales Support
Delivery Timeline:
Small batches: 2–4 weeks
Large batches: 6–8 weeks (depending on component supply chain)
Packaging & Shipping: ESD-safe packaging, support for air or sea shipping.
After-Sales Service:
Technical documentation and software tools
Firmware upgrades
Warranty (typically 12–24 months)
Mark-Rental Fleet Manager, LiftRentals
We deployed the Kurui forklift truck intelligent BMS, gaining predictive maintenance alerts and optimizing energy use across 80 vehicles. Kurui’s solution made our rental fleet safer and more efficient.
Raj-Product Director
As an OEM, we integrated the Kurui BMS for forklift into our lithium battery kits. The CAN/RS485 data exchange and smart protection functions made our customers more satisfied. Kurui’s engineering team is highly reliable.
John-Operations Manager, EuroLogistics
Kurui BMS for forklift has greatly improved the safety and efficiency of our forklift battery management. The design and customization process was smooth, and the support team was professional and patient, ensuring our project was delivered perfectly. Reliable materials, fine workmanship — we look forward to a long-term partnership.
MESSAGE
Ready to Power Your Energy Solutions? Let’s Build Together.
When you work with KURUI Battery Management Systems Factory, you gain:
Comprehensive Capabilities: A true one-stop-shop for your BMS needs – from LiFePO4 battery packs for e-bikes, scooters, and golf carts to high-capacity BMS for forklifts and energy storage systems.
A Transparent Process: Clarity and control at every stage – from technical consultation, R&D, prototyping to mass production and global delivery.
A Commitment to Quality & the Future: A partner dedicated to safety, reliability, and sustainability in every BMS we make. We help you comply with international standards and build a stronger product reputation.
